Fusion's Engineered Products Organizations provide engineering, design, manufacturing, installation and support of custom UV curing systems for a wide range of applications and lamp technologies. Custom UV curing systems may include a single lamp module installed on the customer's existing process equipment, or a complete turnkey installation consisting of multiple lamp modules, light shielding, nitrogen inerting and material handling systems.

Custom Engineering engineers may begin their work in one of our six, worldwide Customer Application Laboratories where we prove-out or optimize a newly proposed process concept. In some applications, on-site testing using the customer's production line is the only way to prove-out or optimize a particular UV process. Tests reveal the lamp configuration needed to meet the customer's production requirements and / or process speeds. After completion of feasibility or demonstration tests, the Fusion customer engineering team interfaces with the customer to ensure all system requirements are clearly understood.

Once your expectations and needs are established, the Custom Engineering team provides a detailed proposal which may include an analysis of:

  • Production speeds
  • Substrate characteristics
  • Chemistry issues and requirements
  • Lamp configurations
  • Production environment issues
  • Safety issues
  • Physical space limitations
  • Electrical and mechanical interface with existing equipment
  • Pricing options
  • Support plans including maintenance requirements, field service programs, consumables supply, etc.

After a review of the project proposal and upon acceptance by the customer, Fusion's project management, design, and engineering team members begin the detailed fabrication drawings, and later, materials releases to purchasing, manufacturing and assembly teams. Once assembled on our floor, the entire system is thoroughly "debugged" and tested. Testing typically includes all cooling and exhaust systems, nitrogen inerting systems, water cooling systems and high voltage power supplies that energize the lamp modules.

Once installed, our Technical Service and Project Engineering Representatives provide:

  • On-site system inspection
  • Start up assistance
  • Operator training
  • Service and preventive maintenance training

Fusion UV Systems, Inc. Engineered Products Organizations offer broad expertise and experience in providing total process solutions. Drawing upon decades of experience, we can provide engineering, design, manufacturing, and installation on a world-wide basis that exceeds the most stringent process requirements. Whether your products are flat or three-dimensional; plastic, metal, wood, glass, or paper; whether you are coating, printing, or bonding, Fusion UV Engineered Products team offers a total, custom integrated process solution.

Custom Engineered Systems

Nitrogen inerted systems, purged and pressurized systems for hazardous locations, and custom designed systems utilizing Fusion UV products are available for flooring, pipe coating, wood finishing, and many other specific applications.  You can even choose from a selection of nearly 200 colors or we'll color match for an extra fee.